Custom Plastic Part

The custom plastic product manufacturing process typically involves the following key steps:

1. Design & Engineering

• Concept Development: The client provides requirements, sketches, or 3D models.

• CAD Modeling: Engineers create a detailed 3D design using CAD software.

• Design Review: The design is evaluated for functionality, manufacturability, and cost.

2. Prototyping

• 3D Printing/Rapid Prototyping: A prototype is made to test form, fit, and function.

• Client Feedback: Adjustments are made based on client input.

3. Mold/Tooling Development

• Mold Design: A custom mold is designed for mass production (if needed).

• Mold Manufacturing: The mold is fabricated using CNC machining or other methods.

4. Material Selection

• Choosing the right plastic (e.g., ABS, PP, PVC, PC) based on strength, flexibility, and application.

5. Production

• Injection Molding: Molten plastic is injected into the mold (most common method).

• Blow Molding/Extrusion: Alternative methods for hollow or long-shaped products.

• Quality Checks: Samples are inspected for defects during production.

6. Post-Processing

• Trimming & Assembly: Excess material is removed, and parts are assembled if needed.

• Surface Finishing: Painting, printing, polishing, or coating for aesthetics/functionality.

7. Quality Control & Testing

• Dimensional checks, stress tests, and compliance with industry standards.

8. Packaging & Delivery

• Products are packed securely and shipped to the client.